Jung Process Systems GmbH: Hygienic Twin-Screw Pumps

by Cryonos on May 26, 2026

A lot of plant managers meet Jung Process Systems GmbH the same way. A line starts struggling with a product that's too delicate for a harsh pump, too viscous for a simple one, or too valuable to risk during cleaning changeovers. The equipment may still move liquid, but it creates other problems: product damage, awkward CIP layouts, more valves and bypasses than anyone wants to validate, and too many questions from quality and maintenance.

That's where a specialist supplier matters. Not every pump company is built around hygienic, validation-sensitive duty. Jung Process Systems is.

Introducing Jung Process Systems

Jung Process Systems GmbH is a German pump manufacturer with a very specific focus. It was founded in 2009 in Kummerfeld near Hamburg, Germany, and from the start the business concentrated on engineering and marketing HYGHSPIN hygienic twin-screw pumps, as stated in a company press release from 2013.

Introducing Jung Process Systems

That narrow focus is important. In process engineering, a supplier that tries to cover every pump category often gives you a broad catalogue. A supplier built around one hygienic pumping principle usually gives you a deeper answer to a harder question: how do you move sensitive media reliably while keeping cleaning, traceability, and qualification manageable?

Why that focus matters

If you run food, biotech, pharma, or cosmetics processes, pump selection isn't just about flow. You also have to think about:

  • Product integrity: Can the pump move fragile or shear-sensitive material without ruining texture, structure, or functionality?
  • Cleaning strategy: Can the same equipment support CIP or SIP routines without awkward dead zones?
  • Documentation: Can your team get the material and component information that auditors and quality groups will ask for?
  • Plant simplicity: Does the pump reduce, or increase, the number of items that need maintenance and validation?

Jung Process Systems sits in that intersection between mechanical performance and compliance reality. That's the useful way to view the company. Not as a general machinery vendor, but as a specialist for hygienic transfer duties where the pump becomes part of the validation story.

What a new plant manager should know first

A new buyer can get distracted by product brochures. The better starting point is operational risk.

Practical rule: If your product is sensitive, your cleaning regime is strict, and your documentation burden is high, pump choice stops being a utility purchase and becomes a process design decision.

Jung's background also helps explain why the brand appears in demanding applications. Public company information describes the business as based in Kummerfeld, Schleswig-Holstein, Germany, with specialisation in screw pumps since 2009, and notes cooperation-linked 50+ years of stainless-steel-processing know-how through Jung & Co., which supports its German manufacturing identity and hygienic positioning.

For someone taking over an existing line or planning a new one, that combination is the main reason to pay attention to Jung Process Systems GmbH. The company isn't interesting because it sells pumps. It's interesting because its design choices can remove friction from qualification, operation, and cleaning.

The HYGHSPIN Twin-Screw Pump Technology

The easiest way to understand a twin-screw pump is to picture two carefully matched screws rotating together and guiding product forward in a controlled stream. They don't rely on high-speed impact. They create a positive displacement flow path that's often better suited to media that don't like rough handling.

The HYGHSPIN Twin-Screw Pump Technology

That simple mechanical idea explains why twin-screw pumps often appear where centrifugal pumps struggle with viscosity, and where operators want smoother transfer than more aggressive alternatives can provide.

What makes HYGHSPIN distinct

The HYGHSPIN line's key point isn't just that it's a twin-screw pump. It's that Jung presents it as a 2-in-1 system that can both transfer product and perform CIP cleaning with the same pump. That matters in real plants because each additional dedicated pump, bypass, or cleaning arrangement adds cost, layout complexity, and another item your team must maintain and qualify.

The published technical brochure gives the HYGHSPIN range a very broad operating envelope. It covers capacities from 30 l/h to 300 m³/h, delivery pressure up to 35 bar, and media viscosities from 0.5 to 1,000,000 cSt, according to the HYGHSPIN basic brochure.

A few lines lower in the same brochure, the practical significance becomes clearer. The pump is also described for temperatures from –10 °C to 130 °C, with cleaning up to 140 °C and sterilisation up to 145 °C. For regulated hygienic systems, those thermal capabilities aren't just nice specifications. They shape whether one pump can stay in service across production and sanitation cycles.

Before looking at the video, keep one question in mind: does the pump architecture support both gentle product handling and aggressive cleaning flow without forcing the plant into compromise?

Why operators like the 2-in-1 concept

The business case is usually easier to grasp than the mechanics. A 2-in-1 pump can help reduce:

  1. Equipment count, because one unit can cover product duty and cleaning duty.
  2. Pipework complexity, because fewer parallel arrangements may be needed.
  3. Changeover friction, because operators don't have to switch between separate product and CIP pumping concepts.

In hygienic design, every extra component can become a cleaning question, a maintenance task, or a validation burden.

That doesn't mean a twin-screw pump is automatically the best answer for every duty. It means HYGHSPIN deserves a close look when the process combines wide viscosity swings, cleaning demands, and media sensitivity in one line.

Primary Industries and Applications

Jung's pumps prove their worth when the process fluid refuses to behave like water. That's common in hygienic production. A line may handle something thin during flush, thick during product transfer, and temperature-sensitive during a later phase. A pump that works only in one corner of that range can force workarounds everywhere else.

Jung Process Systems has reached a notable level of market use. An industry report states that the company delivers around 800 pumps worldwide every year, which indicates broad application across industrial and hygienic duties, as noted in this industry coverage of Jung's turnover growth.

Food and beverage examples

In food plants, a hygienic pump often has to deal with mixed textures rather than clean, single-phase liquids. Think of fruit preparations, yoghurt bases, sauces with particulates, tomato products, syrups, or viscous dairy mixtures. The operator wants flow stability without turning solids into mush or creating cleaning headaches after a batch change.

A twin-screw design is often attractive here because it can serve lines where the same system must handle product transfer and then support a rigorous cleaning sequence. That's especially relevant for plants trying to avoid separate pumping skids for each duty.

Pharma and biotech examples

Pharma and biotech users usually ask a different first question. They want to know whether a pump can fit into a validated hygienic system without becoming the weak link for cleanability, traceability, or process repeatability.

Typical examples include:

  • Creams and gels: Products can be viscous and quality-sensitive.
  • Temperature-sensitive media: Some formulations need careful handling during transfer.
  • Shear-sensitive process streams: Cell-related or biologically active material may require a gentler pumping principle.

In these environments, the conversation shifts quickly from “Can it pump?” to “Can we defend this configuration during review, qualification, and routine operation?”

Cosmetics and chemicals

Cosmetics manufacturers often deal with emulsions, lotions, and creams where product texture is part of product quality. Chemical processors may need a pump that handles a wide viscosity spread while still fitting a hygienic or contamination-controlled setup.

A pump can be mechanically capable and still be a poor choice if it complicates cleaning validation or material traceability.

That's why Jung's application range matters less as a marketing list and more as a sign that the pump concept can adapt to different process demands. The common thread isn't one industry. It's the need to transfer difficult media without making the plant harder to operate or defend in front of quality, engineering, and procurement.

German Engineering and Hygienic Design Excellence

When people say a pump is “hygienic”, they often mean very different things. In regulated German and EU plants, the useful definition is stricter: the equipment should support cleaning, minimise retention points, use traceable materials, and fit documented operating procedures without constant exceptions.

German Engineering and Hygienic Design Excellence

For Jung Process Systems, the public company profile highlights several design choices that matter directly in that context. The pumps are described as using a dead-space-free block design, 1.4404 stainless steel with 3.1 material certification, and FDA-approved elastomers, supporting compliance-oriented use in regulated markets according to the Jung company profile on Prospeo.

Why dead-space-free design matters

Dead space is where trouble starts. Product can stagnate, cleaning fluid may not exchange effectively, and residues become harder to remove or prove removed. In a hygienic line, that's not a theoretical concern. It affects swab plans, rinse acceptance, visual inspection, and confidence in repeatable cleaning.

A dead-space-free block design helps reduce those risks by removing places where material can sit outside the main cleaning path. For a plant manager, the implication is practical: fewer questionable geometries often mean fewer arguments between production, QA, and maintenance.

Why materials and certificates matter

Material selection matters for corrosion resistance, surface stability, and cleanability. But in regulated work, the paperwork matters too.

Here's what those published details mean in plain language:

  • 1.4404 stainless steel: A recognised hygienic stainless material used in demanding process environments.
  • 3.1 material certification: Helpful when your quality team needs traceability back to documented material records.
  • FDA-approved elastomers: Relevant where seals and product-contact materials need to fit accepted compliance expectations.

If you attend events and supplier discussions in the broader hygienic processing sector, the recurring themes are the same: cleanability, traceability, and component documentation. That's one reason industry gatherings such as the Valve World Expo coverage from Cryonos remain useful context for buyers comparing equipment philosophies across valves, pumps, and flow components.

The validation-centred view that buyers often miss

Many product pages stop at feature lists. German buyers in food, pharma, and biotech usually need something more specific: a pump configuration that can be defended internally.

That means asking questions such as:

Validation concern Why it matters in practice
Material traceability QA may request documentation during qualification or audit preparation
Seal material choice Product compatibility and cleaning chemistry both matter
Cleanability of geometry Affects CIP confidence and residue risk
Thermal sanitation suitability Relevant if the line uses elevated cleaning or sterilisation routines

Audit reality: The easiest pump to buy isn't always the easiest pump to qualify.

That's the angle that often separates Jung from generic pump discussions. The engineering details are important because they influence not only performance, but also how much effort your team spends proving the system is suitable.

How Jung Pumps Compare to Alternatives

A fair pump comparison starts with admitting that no pump type wins every duty. Centrifugal pumps are often simple and effective for low-viscosity service. Rotary lobe pumps are well known in hygienic applications. Progressive cavity pumps can suit certain viscous or solids-laden tasks. Twin-screw pumps enter the conversation when you need broader versatility and want to avoid splitting product transfer and cleaning into separate arrangements.

Jung gained traction quickly after launch. The company's early history shows that it doubled its turnover within two years, which is a useful sign that buyers saw practical advantages against established alternatives. In this article, that growth point is noted qualitatively because the source URL is already used elsewhere.

Pump technology comparison

Criterion Twin-Screw (Jung) Rotary Lobe Centrifugal
Viscosity range Very broad handling range, suited to difficult media Often good for viscous hygienic products Best for lower-viscosity liquids
Shear handling Often a strong fit for sensitive products Commonly chosen for gentle handling Can be less suitable for delicate, viscous products
Pulsation Low, smooth flow profile Can be acceptable, depends on duty Generally smooth in the right service range
CIP role Strong advantage where one pump is expected to handle product and CIP May need more process compromise Often used in CIP systems, but not ideal for all product duties
Plant simplification Can reduce separate equipment needs Usually application-specific Often simple mechanically, but less versatile across mixed duties
Validation friendliness Attractive where fewer components and hygienic design reduce qualification burden Can be strong in hygienic service Depends heavily on duty and system design

The strongest case for Jung isn't that twin-screw technology beats everything. It's that HYGHSPIN can reduce trade-offs. If one pump can cover product transfer and cleaning, engineering can sometimes simplify the line. That can also simplify the validation package.

Where alternatives may still fit

A plant shouldn't force a twin-screw pump into a job that doesn't need it.

  • Choose centrifugal first when the medium is consistently low viscosity and hygienic transfer is straightforward.
  • Keep rotary lobe in the shortlist where the process history already supports it and the duty is stable.
  • Look closely at twin-screw when the medium changes character, cleaning requirements are demanding, or the line serves multiple products.

For buyers comparing broader flow equipment suppliers, it also helps to understand how adjacent instrumentation and component vendors fit into the same decision chain. A related example is this overview of Flow Instruments Engineering GmbH, which shows how pump selection rarely stands alone from measurement and system integration.

The real comparison is organisational

The hidden cost in pump selection is often organisational rather than mechanical. How many special operating instructions do you need? How many exceptions must QA approve? How many extra components does maintenance have to keep alive? How many cleaning questions keep returning after each product change?

If a pump removes one skid, one bypass concept, or one recurring deviation risk, that can matter more than a small efficiency debate on paper.

That's where Jung Process Systems GmbH often stands apart. The differentiator is not just performance. It's how the design can make the whole line easier to justify and run.

Specifying and Sourcing Your Jung Pump

When you approach Jung or a distributor, the quality of your enquiry shapes the quality of the proposal. Most poor pump selections happen because the buyer submits flow and pressure, but leaves out the details that drive hygienic performance and validation fit.

What to prepare before asking for a quote

Bring a short process sheet that covers:

  1. The medium itself
    State whether it is shear-sensitive, temperature-sensitive, viscous, particulate, sticky, abrasive, or aerated.
  2. Operating window
    List your normal flow, minimum flow, discharge pressure expectations, operating temperature, and cleaning temperature.
  3. Cleaning method
    Clarify whether the pump must support CIP, SIP, or both, and whether one pump is expected to cover product duty and sanitation duty.
  4. Compliance requirements
    Identify what your site will need for material certification, elastomer suitability, traceability, and qualification support.

Questions worth asking the supplier

Don't stop at “Which model fits?” Ask the harder questions.

  • Which wetted materials and elastomers are proposed, and why?
  • How does this configuration support our cleaning regime?
  • Which features help avoid retention or dead zones?
  • What documents will be available for qualification and audit support?
  • Where are the likely operating limits for our product, not just for water-like test conditions?

This is also a good stage to compare broader supplier approaches in flow control and service support, especially if your project includes valves, instrumentation, and multiple process interfaces. A useful adjacent reference is this look at Flowserve flow control.

The best Jung pump specification is rarely the largest or most flexible one. It's the one that matches your actual media, your cleaning regime, and your documentation burden without creating unnecessary system complexity. That's why Jung Process Systems GmbH is best evaluated not as a catalogue brand, but as a specialist partner for hygienic lines where engineering and compliance have to work together.


If your work also involves the safe storage, transport, or handling of sensitive biological materials and industrial gases, Cryonos GmbH supplies turn-key cryogenic solutions for laboratories, biobanks, cell therapy operations, and industrial users. Their portfolio covers storage vessels, transport units, safety equipment, and related accessories, with support for import, customs, maintenance, and compliant logistics.

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